top of page

1978 Yamaha DT175E

Public·2 members

Shift Mechanism

Hello. So, I purchased a torn down 78 DT175 and rebuilt it top end to transmission. It had needed a new shift shaft which I replaced, and put it all back together and got it running! I was so proud it was going finally after all that effort. However, it wasn't shifting properly, and I am hoping someone has knowledge on this specific issue.


So in order to shift it you have to kind of jimmy it; for example on the shift up, the shifter would stay up and I'd have to tap it back down before I could shift it up again to the next gear, and visa versa shifting down. So, I currently have it all back apart to assess the issue.


Upon inspecting all the springs and mechanisms per the repair manual, I don't really see any issues; all the springs look good and are properly connected. But, if you look at the images, in the manual at 18. "Shift the transmission into 1st gear. The index mark on the shift cam and upper shift arm must align for a proper shift progression from gear to gear. " As you can see, mine is not aligned, however, I am in NEUTAL at this point, and so HOW DO YOU SHIFT INTO FIRST when at this point per the manual the shift shaft is removed? Or, is my alignment good because this is where it should be when in neutral?


I don't see how it could be off anyway as I have never removed the shift arm before and was told it ran fine before it was taken all apart.


Also, before I reinsert the shift shaft, should I grease it up? If so, what type would you recommend?


Any other advice as to why it is not shifting right?


Thank you!!





120 Views
gemstone284
gemstone284
Apr 28

Update; So, I received a new clutch bolt. And today I commenced to reassembly! I was hand tightening the clutch bolts into the clutch boss in a cross pattern, and another bolt sheared off again!! Thankfully, I did order more than one new bolt jic but seriously, ugh. Now, I need to take it all back apart and take the sheared bolt out (which btw has serviceable locktite on it) out. I don't think I will get to it today. I'm done for the time.

About

Anything related to this model.

Members

© 2015 by Site Admin.

                                                                       Disclaimer

This site is not affiliated with Yamaha Motor Corporation. The use of the word "Yamaha" or any specific model designation is purely for informational purposes to assist users of this site and in no way indicate any endorsement by or approval of this site by Yamaha Motor Corporation. The word "Yamaha", the tuning fork logo or other trademarked logos and all other product names are, or may be, trademarks or registered trademarks of Yamaha Motor Corporation. All other company and product names are trademarks or registered trademarks of their respective companies.

bottom of page